How do you make custom lithium-ion battery packs?

Key Takeaway: Manufacturing custom lithium-ion battery packs requires precise engineering, quality control, and safety standards. The process involves gathering requirements, selecting cells, concurrent engineering, prototyping, certification, production planning, and lifecycle support.

What makes a custom lithium-ion battery pack unique?

The foundation of any custom lithium-ion battery pack lies in the selection of the integrated cells. Our cell selection for custom packs involves: Lithium-ion cell advancements continue expanding performance boundaries yearly. Leveraging state-of-the-art cell technology is crucial for maximizing custom pack capabilities.

How do you develop a custom battery solution?

Developing custom battery solutions requires extensive expertise across electrical, mechanical, and quality engineering. While off-the-shelf lithium packs may not fully meet an application’s specific power, energy, size, or functionality needs, a custom pack built to unique requirements provides an optimized solution.

How do you get to profitability in battery manufacturing?

Getting to profitability in battery manufacturing is a multi-stage challenge, from actually building the factory, to ramping production up to a profitable level of throughput and yield, to maintaining quality and profitability over the long run.

How do you win in battery manufacturing?

Winning in battery manufacturing is all about getting the combination of throughput (number of units you make) and yield (percentage of production that passes quality control and can be sold to customers) to a profitable state as quickly as possible.

Are lithium ion batteries immature?

Systems are immature: Manufacturing lithium ion batteries at the scale currently being planned really is unprecedented, and as such a lot of best practices are still being figured out in real time.