How do you develop a custom battery solution?

Developing custom battery solutions requires extensive expertise across electrical, mechanical, and quality engineering. While off-the-shelf lithium packs may not fully meet an application’s specific power, energy, size, or functionality needs, a custom pack built to unique requirements provides an optimized solution.

What makes a custom lithium-ion battery pack unique?

The foundation of any custom lithium-ion battery pack lies in the selection of the integrated cells. Our cell selection for custom packs involves: Lithium-ion cell advancements continue expanding performance boundaries yearly. Leveraging state-of-the-art cell technology is crucial for maximizing custom pack capabilities.

How do you make custom lithium-ion battery packs?

Key Takeaway: Manufacturing custom lithium-ion battery packs requires precise engineering, quality control, and safety standards. The process involves gathering requirements, selecting cells, concurrent engineering, prototyping, certification, production planning, and lifecycle support.

What battery chemistries do you manufacture?

Alexander Battery Technologies most popular battery packs are produced using Lithium-Ion (NMC) or Lithium Iron Phosphate (LFP) cells but we also produce packs using chemistries such as NCA, LTO, NiMH and more.

Do I need a Moq for a custom battery?

However, for custom batteries, a small MOQ may apply, depending on the materials/parts involved. Our production process reduces tooling requirements, and we provide cost-effective options for pre-production sample parts like the case. This enables us to swiftly move from concept to pre-production parts at a very reasonable cost.

Who are Saft & Tadiran battery pack assemblers?

We are proud to be official Saft and Tadiran battery pack assemblers. Our technical sales teams are present in the UK (Solihull, West Midlands), France (Grenoble, Isère) and Spain (Barcelona, Catalonia), to assist with your project from the technical specification stage right through to the manufacturing of the custom pack.